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Dayton Grainger Pallet Jack Parts
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Dayton Grainger Pallet Jack Parts

Table of Contents

  1. Summary
  2. About Dayton Grainger Material Handling Division
  3. Dayton Pallet Jack Models & their Capacities
  4. Dayton Pallet Jack Parts List & their Specifications
  5. Dayton Pallet Jack Parts Diagram
  6. Dayton Pallet Jack Repair Manual
  7. How to Buy Dayton Pallet Jack Replacement Parts
  8. Pallet Jackson: #1 Source for Dayton Pallet Jack Replacement Parts


The smooth operation of your pallet jack relies heavily on obtaining the appropriate parts, be it a faulty wheel, a damaged hydraulic pump, or a malfunctioning handle.

This article delves deep into the components of Dayton pallet jacks, thoroughly examining their various models and capacities. In addition, a detailed list of parts and specifications is presented alongside a useful diagram that aids in the identification of distinct pallet jack parts. Furthermore, a comprehensive repair manual is included, which guides readers through the repair process step-by-step.

Furthermore, Pallet Jackson is your ultimate solution for Dayton pallet jack replacement parts. We offer valuable guidance on procuring the right parts and a comprehensive manual on their installation and upkeep. Let us delve into the intricate details of Dayton pallet jack parts and equip ourselves with all the essential information.

Dayton Pallet Jack Parts
Dayton Pallet Jack Parts

About Dayton Grainger Material Handling Division

The inception of Dayton Grainger's venture into the material handling industry dates back to 1927, marking the company's foundation by the trailblazing W.W. Grainger in the bustling city of Chicago, Illinois. Initially, the company focused on the widespread wholesale distribution of electrical motors. Still, they soon took a stride forward and introduced a host of other industrial and commercial products to their inventory. With time, the company's trajectory led them to spearhead the material handling industry, earning them a prominent position as the go-to provider of avant-garde solutions. Their unparalleled expertise in the field culminated in the innovation of top-of-the-line pallet jacks, cementing their status as a beacon of innovation and ingenuity in the material handling world.


With Dayton Grainger's growing reputation came a yearning to broaden its horizons beyond American shores. The 1980s saw the company boldly planting its feet on Canadian and Mexican soil. The success of these ventures paved the way for Dayton Grainger's exponential growth, which knows no bounds today. With operations spanning Europe, Asia, and Latin America, Dayton Grainger has created a global footprint that enables them to cater to a wider clientele. This has helped them offer avant-garde material handling solutions to businesses worldwide, earning them a spot amongst the industry's top contenders.

Recent Technological Advancements

Dayton Grainger has been at the forefront of revolutionizing their line of pallet jacks with constant innovation and enhancement. One remarkable stride in this direction is the inception of electric pallet jacks powered by advanced lithium-ion batteries. These batteries exhibit prolonged performance, enabling uninterrupted operations in bustling warehouses and distribution centers. Additionally, the lightning-fast charging feature of lithium-ion batteries outstrips conventional lead-acid batteries, making them an optimal choice for swift-paced working environments.

Furthermore, the company has leaped forward in technology by integrating state-of-the-art sensors and controls to enhance safety and efficiency. Innovative features such as weight-sensing sensors and automated braking systems are being incorporated into their pallet jacks, which adjust the velocity and halt the movement of the pallet jack depending on the load's weight. These cutting-edge sensors minimize the risk of accidents and the likelihood of cargo damage, making it an industry leader in safety and efficiency.

Dayton Pallet Jack Models & their Capacities

You can experience effortless material handling with Dayton's range of pallet jacks, tailored to suit any load. We have you covered, whether a handful of boxes or a full-sized pallet. Dayton offers a variety of models, each designed to handle specific weight capacities ranging from 2,200 to 6,000 pounds. Our pallet jacks are engineered to make your heavy-duty lifting tasks feel like a walk in the park. Let's explore each of them.

Dayton High-Lift Pallet Jacks & Container Tilters

  • Powered-Lift/Manual-Push High-Lift Pallet Jacks
  • Manual High-Lift Pallet Jacks
  • Powered-Lift/Manual-Push Container Tilters
  • Manual Container Tilters
  • Corrosion-Resistant Manual High-Lift Pallet Jacks

Dayton Electric and Manual Pallet Jack Range

  • Adjustable-Width Manual Pallet Jacks
  • Weigh-&-Go Manual Pallet Jacks
  • Multidirectional Manual Pallet Jacks
  • Quiet-Operation Manual Pallet Jacks
  • Start-Assist Manual Pallet Jacks
  • Corrosion-Resistant Manual Pallet Jacks
  • Load-Control Manual Pallet Jacks with Brake
  • Load-Retaining Manual Pallet Jacks
  • Roll-&-Reel Manual Pallet Jacks
  • Low-Profile Manual Pallet Jacks
  • All-Terrain Adjustable-Width Manual Pallet Jacks
  • Manual-Lift/Powered-Drive Pallet Jacks
  • General Purpose Manual Pallet Jacks
  • Manual Pallet Jacks with Foot Pump for Confined Spaces
  • Fast-Lift Manual Pallet Jacks
  • Powered Pallet Jacks


Dayton Pallet Jack Parts List & their Specifications 

1. Chassis and Frame

Dayton Pallet Jack Chassis and Frame Parts
Dayton Pallet Jack Chassis and Frame Parts

Frame assembly

The backbone of the Dayton pallet jack - the frame assembly. Crafted from robust high-strength steel, this ergonomic masterpiece supports all other Dayton pallet jack parts. But that's not all - with a staggering load capacity of 5,500 pounds, this frame is a true heavyweight champion. And to top it off, its powder-coated finish ensures unwavering corrosion resistance, even in the harshest of environments. Trust us; this frame assembly is a force to be reckoned with.

Handle assembly

Facilitating operator control and maneuverability, the Dayton pallet jack's handle assembly is constructed with durable steel and engineered with ergonomic principles in mind to ensure operator comfort. Embodying a cushioned grip, the handle's adjustability caters to operators of varying heights, making it a versatile tool that meets the needs of diverse user groups.

Fork assembly

Crafted from durable, high-strength steel, the fork assembly is a masterful tool for hoisting and transporting various loads. Versatile in nature, the adjustable forks can effortlessly conform to diverse load sizes. These forks have a remarkable capacity of lifting to 5,500 pounds and extend up to an impressive length of 48 inches. Whether you need to move big crates or bulky boxes, this formidable tool will surely make light work of it.

Load wheels

The resilient load wheels come into play to sustain the load being transported. These robust wheels are fabricated from top-quality polyurethane, which can endure heavy loads without yielding. The wheels are integrated with ball bearings to ensure seamless functioning, enabling fast rotation. The wheels have a diameter of 7 inches and a width of 2 inches, further enhancing their sturdiness.

Drive wheel assembly

The powerhouse behind the pallet jack's forward and backward motion lies within the robust drive wheel assembly. Forged from top-tier high-strength steel, this assembly flaunts a traction tire that exerts unparalleled grip. The mighty drive wheel boasts a 9-inch diameter paired with a sleek 2-inch width, ensuring a smooth and steady ride across any terrain.

Steer wheel assembly

The pivotal steer wheel assembly comes into play to precisely navigate the pallet jack. Fabricated from robust high-strength steel, this assembly boasts a polyurethane tread that enables effortless and seamless maneuverability. The steer wheel's impressive dimensions of 7 inches in diameter and 2 inches in width guarantee stable and smooth steering.

Control handle

With heavy-duty steel construction, the pallet jack's control handle lets the operator control its movements easily and comfortably. The ergonomically designed handle features a three-position lever for lift, lower, and neutral functions, providing efficient control over the pallet jack's operations.

2. Electrical System

Dayton Pallet Jack Electrical Parts
Dayton Pallet Jack Electrical Parts


At the core of the pallet jack's electric anatomy lies its beating heart - a brushless DC motor boasting high power torque and unwavering efficiency. With a robust power rating of 0.75 kW and a voltage of 24 volts DC, this motor powers the jack's every move, easily transporting heavy loads.

Battery pack

The Dayton pallet jack's motor comes to life with the assistance of a battery pack, a powerhouse in its own right. This maintenance-free, lead-acid, or lithium-ion battery boasts a 24-volt capacity and can sustain a steady energy flow for extended periods. The battery pack's remarkable 85 Ah capacity powers the pallet jack for up to five hours of uninterrupted work on a solitary charge, freeing you from the concerns of frequent battery replacements.


The sleek high-frequency charger can revitalize the Dayton pallet jack's battery pack, which charges efficiently and quickly. Boasting an LED status indicator, this component has an approximate charging time of 8 hours, providing a reliable and convenient charging solution.

Control board

The control board, serving as the cognitive center of the Dayton pallet jack's electrical system, operates on a microprocessor foundation that not only supervises but also governs the movements of the jack. With a diagnostic exhibit and fault code recognition, the control board streamlines troubleshooting, transforming a previously arduous task into a smooth and effortless process.

Wiring harness

The intricate network of wires in the pallet jack unites its electrical elements, enabling seamless functioning. The wiring harness, crafted with top-tier materials and engineered for durability, boasts waterproof connectors that keep moisture at bay. Shielded by a sturdy braided sleeve, the wiring harness endures wear and tear without breaking a sweat, ensuring uninterrupted operation for years.

Fuses and relays

Dayton's pallet jack electrical system is shielded from potential harm caused by electrical malfunctions through fuses and relays. To ensure effortless maintenance, the pallet jack boasts replaceable fuses and relays.

3. Hydraulic System

Dayton Pallet Jack Hydraulic Parts
Dayton Pallet Jack Hydraulic Parts

Hydraulic pump assembly

This top-of-the-line Dayton pallet jack hydraulic pump boasts a double-action design, ensuring reliable and efficient performance whenever needed. Capable of handling pressures up to 2,800 PSI and a flow rate of 1 m3/s, it's a veritable force to be reckoned with, delivering lifting power to forks that are as smooth as it is robust.

Cylinder assembly

As the pallet jack goes about lifting and lowering duties, it relies on the precision and finesse of its cylinder assembly. An extraordinary hydraulic masterpiece, this cylinder ensures that loads are moved up and down with unparalleled grace and control. With a pressure rating that goes up to 2,800 PSI, it performs with strength and confidence, while a generous stroke length of 3.25 inches ensures that every movement is smooth and fluid.

Pressure relief valve

To ensure the Dayton pallet jack's hydraulic system remains in tip-top shape and avoids the risks of overloading, the pressure relief valve serves as a vigilant guardian. With impeccable quality, this valve is designed to spring into action by intuitively opening up the moment the pressure threshold is breached, thus averting any potential harm that could be caused to the system.

Control valve assembly

The heart of the pallet jack's hydraulic system lies in the control valve assembly, where the flow of hydraulic fluid is regulated with masterful precision. Its superior quality allows for the deft manipulation of the pallet jack's every move, delivering seamless precision with every lift and drop.

4. Miscellaneous Parts


The Dayton pallet jack glides effortlessly due to the utilization of top-notch bearings that ensure consistent and dependable functionality. Fabricated from premium-grade elements, these bearings are fashioned to deliver enduring results, making them indispensable to the pallet jack's smooth operation.


The Dayton pallet jack's smooth movements owe their credit to the attached bushings, adept at curtailing wear and tear. With their robust construction and superior quality composition, these masterpieces can withstand the most burdensome loads and perpetual usage.

Seals and gaskets

Dayton's pallet jack hydraulic unit parts are shielded against impurities by the sturdy seals and gaskets, skillfully crafted from top-notch materials and engineered to create an impenetrable barrier, securing a seamless and smooth operation.


The suspension assembly of the Dayton pallet jack relies on springs that deftly absorb any jolts, ensuring an uninterrupted and seamless operation. These springs, crafted with premium materials, are engineered to endure strenuous weights and the wear and tear of continuous usage, ensuring an unwavering performance.


The pallet jack glides effortlessly across the floor, thanks to its casters. These durable wheels boast a polyurethane tread that ensures a quiet and seamless ride, crafted from only the finest materials. With a width of 1.25 inches and a diameter of 3 inches, these casters are the perfect addition to any mobile pallet system, ensuring smooth and effortless movement.

Dayton Pallet Jack Parts Diagram

With the help of the Dayton pallet jack parts diagram, you can effortlessly pinpoint the precise parts requiring replacement and their corresponding position on the pallet jack. This helps you economize on time and money by circumventing the erroneous purchase of parts or tedious searches for the right ones. It also allows you to promptly refer to the diagram and resume your work with minimal interruptions.

To get started, check out the attached PDF manual for reference. It boasts an intricate parts diagram and an all-inclusive guide on your Dayton pallet jack's assembly, disassembly, and upkeep. You'll find everything necessary to guarantee seamless equipment functioning within its pages, regardless of your skill level.

Dayton Electric Pallet Jack Parts Diagram and Service Manual

Dayton Pallet Jack Repair Manual

For those who own or operate a Dayton pallet jack, a repair manual is an indispensable tool, containing a wealth of knowledge on how to expertly sustain, mend, and diagnose any issues that may arise with your trusty jack, ensuring its seamless operation for many more years.

This manual covers whether it's a simple task like lubrication or a complex repair such as hydraulic seal replacement or bearing replacement. The easy-to-follow instructions, written in plain language with detailed illustrations, make it accessible to both seasoned professionals and beginners. Moreover, it offers useful tips and tricks, ranging from proper handling and storage to common troubleshooting issues, that will help you extend the life of your pallet jack and maximize your investment's value.

Check out the attached PDF manual for reference and keep it handy for future use.

Dayton Pallet Jack Repair Manual

How to Buy Dayton Pallet Jack Replacement Parts

As an owner of a Dayton pallet jack, the wear and tear of its parts are inevitable, and when the time comes to replace them, finding the right replacement parts could be daunting. However, the process is a breeze with Pallet Jackson's one-stop shop for Dayton pallet jack replacement parts.

To get started, visit Pallet Jackson's website. Browse our collection for Dayton pallet jack replacement parts. You'll find a wide selection of parts, from sturdy wheels and reliable forks to hydraulic pumps and sleek control handles. Besides, suppose you need any assistance regarding parts numbers or specific parts identification. In that case, our customer service team is just a call or click away to lend a helping hand and alleviate any apprehension or difficulties you may have.

Once you've found the needed parts, add them to your cart and checkout. Pallet Jackson offers a secure online payment system that accepts major credit cards and PayPal. Shipping is fast and reliable, so you can get replacement parts immediately.

Pallet Jackson: #1 Source for Dayton Pallet Jack Replacement Parts

At Pallet Jackson, we know the value of dependable and high-performing machinery for your business. Hence, our devotion is to deliver superior-grade Dayton pallet jack replacement components that ensure uninterrupted workflow. Our mission is to keep your operations thriving, and we achieve this by providing top-notch equipment solutions that are second to none. Why should you consider partnering with us? Here's why: 

Wide Selection of Parts

Experience the convenience of finding the perfect match for your Dayton pallet jack. Our collection of replacement parts is expansive and diverse, accommodating a wide range of makes and models. From robust wheels to powerful pumps and precise hydraulic cylinders, we provide the necessary components to restore your pallet jack's functionality and efficiency, enabling you to resume your operations easily.

Quality Assurance

Our dedication to excellence is not just a fleeting notion at our establishment; it is ingrained in our core values. We are thrilled to present our exceptional Dayton pallet jack replacement parts that comply with industry standards and surpass them. We meticulously select the finest materials to fabricate our products and perform rigorous quality assurance tests to ensure they meet our exacting standards. With our parts, you can be confident that your machinery will operate seamlessly for years.

Competitive Prices

Our company is committed to providing top-notch Dayton pallet jack replacement parts without burning a hole in your pocket. Our competitive prices reflect our belief that quality should always come at a reasonable cost. We acknowledge that maintaining equipment can be expensive, so we strive to alleviate that financial burden. So rest assured that when you shop with us, you'll be able to acquire the necessary components at an affordable price.

Fast Shipping

The cost can be enormous when the clock ticks and downtime becomes an uninvited guest to your business. We provide a seamless and speedy delivery system for our top-of-the-line Dayton pallet jack replacement parts to mitigate this. With distribution centers nationwide, you can expect your much-needed parts to arrive at your doorstep just in time. Rest assured, with our swift service, your equipment will be up and running like clockwork in no time.

Expert Support

When sourcing the perfect Dayton pallet jack replacement parts, our specialists are primed and ready to offer their expertise. With a wealth of industry knowledge and years of experience under their belts, they're perfectly placed to guide and advise you on finding the right part for your equipment's specific requirements. Place your trust in us, and rest assured that we'll provide you with the unwavering support you need to ensure your equipment runs like a well-oiled machine.

Showing 1 - 50 of 132 products.

International Shipping

We ship worldwide. Contact us for a quote on international shipping.

30 Days Returns

Returns are accepted if returned within 30 days of receiving the product in its original packaging.

1 Year Warranty

We've got you covered. Our items have a one-year warranty for any manufacturing defects.

Guaranteed Fit

Our parts specialists are on standby to ensure you get the right part the first time. If not, we will replace it right away.