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Forklift Parts

Table of Content

  1. 1. Summary 
  2. Forklift Parts Collection - A Comprehensive Parts List 
  3. How to Choose the Right Forklift Parts 
  4. Pallet Jackson: #1 Online Retailer for All Kinds of Forklift Parts 
  5. Ordering Process from Pallet Jackson 
  6. Need Special Assistance?

Summary

A forklift is a complex machine with many different parts, each with a specific function and purpose. Knowing the names and functions of these parts can help you troubleshoot problems, order replacements, and perform maintenance tasks.

This article will provide you with a comprehensive list of forklift parts you may need for your machine. We will also give you some tips on choosing the right parts for your forklift model and installing and replacing them properly. Lastly, we will introduce you to Pallet Jackson, the #1 online retailer for all forklift parts. Pallet Jackson offers high-quality parts at competitive prices and fast delivery. Pallet Jackson has everything if you need a new battery, a hydraulic pump, or a mast assembly.

Forklift Parts

Forklift Parts

Forklift Parts Collection - A Comprehensive Parts List

Pallet Jackson offers a comprehensive collection of forklift parts. The collection includes parts from different brands and categories. The collection is categorized based on the type and function of the parts. The collection includes parts such as forks, tires, chains, brakes, and more.

Some of the most common forklift parts that we offer are:

1. Forklift Chassis and Frame Parts

The chassis and frame are the main structural components of the forklift. They support the load's weight and the machine's other parts. The chassis and frame also provide protection and stability to the forklift. Some of the main parts that make up the chassis and frame are:

Forklift Chassis and Frame Parts

Forklift Chassis and Frame Parts

Counterweight

The counterweight is the heavy metal block that balances the weight of the load and prevents the forklift from tipping over. It is located at the rear end of the forklift and is usually made of cast iron or steel. The counterweight also houses the battery, fuel tank, engine, and other components that power the forklift.

Mast

The mast is the vertical structure that supports the forks and allows them to move up and down. The mast comprises several sections that slide over each other when the forks are raised or lowered. The mast also has rollers, chains, and bearings to facilitate movement.

Forks

The forks are the metal prongs that attach to the mast and carry the load. The forks can be adjusted in width and length to accommodate different loads. The forks should be inspected regularly for cracks, bends, or wear.

Overhead Guard

The overhead guard is the metal cage that protects the operator from falling objects or debris. It is mounted on the driver's seat and extends over the mast and carriage. The overhead guard also supports the lights, horns, mirrors, and other accessories that enhance the visibility and safety of the forklift.

Carriage

This is a metal plate that connects the forks to the mast. The carriage allows the forks to tilt forward and backward.

2. Hydraulic Parts of a Forklift

The hydraulic system provides power and movement to the forklift parts. It uses pressurized fluid to transmit force and motion. Some of the main hydraulic parts are:

Hydraulic Parts of a Forklift

Hydraulic Parts of a Forklift

Hydraulic Pump

The hydraulic pump generates the pressure that moves the hydraulic fluid through the hoses and cylinders. The hydraulic fluid enables the forklift to lift and lower the forks and tilt the mast.

Piston Cylinder

This device converts hydraulic energy into linear motion. It consists of a piston that moves inside a cylinder under pressure.

Hydraulic Hoses and Seals

The hose is a flexible tube that carries fluid between different hydraulic system parts. In contrast, hydraulic seals are mechanical devices that prevent fluid leakage in forklift hydraulic systems. They are designed to withstand high-pressure environments and effectively seal the fluid within hydraulic cylinders, pumps, valves, and other components.

Valves 

They control the flow and direction of the fluid in the hydraulic system. It can be manually or electronically operated.

3. Load Support Parts

The load support parts are designed to enhance the lifting and handling capabilities of the forklift. They help to improve the safety and efficiency of the forklift operations. Some of the main load support parts are:

Load Support Parts
Load Support Parts

Load Backrest

This metal frame is attached to the carriage behind the forks. It prevents the load from sliding backward and falling off the forks.

Side Shift

It allows the carriage to move sideways along the mast. It enables the operator to adjust the position of the load without moving the whole forklift.

Fork Positioner

A forklift positioner is an attachment that allows the operator to adjust the width between the forks. It consists of hydraulic cylinders and mechanisms that enable the forks to move inward or outward simultaneously. This feature is especially useful when handling loads of varying sizes.

Fork Extensions: 

Fork extensions are attachments that increase the length of the forks. They are steel or metal bars that slide over the existing forks and are secured. Fork extensions are typically used when the standard fork length of the forklift is insufficient to handle longer loads. 

4. Forklift Drive and Control Parts

The electrical system provides power and control to various parts of the forklift. It comprises batteries, wires, switches, sensors, motors, and other components. Some of the main electrical parts are:

Forklift Drive and Control Parts

Forklift Drive and Control Parts

Forklift Engine

The forklift engine provides the power required to operate the forklift. It can be an internal combustion engine (such as gasoline, diesel, or liquid propane) or an electric motor, depending on the type of forklift. The engine powers the hydraulic system, which operates the forklift's lifting mechanism, steering system, and other functions.

Electric Motor

In electric forklifts, the electric motor is the primary source of power. A battery pack typically powers it and converts electrical energy into mechanical energy to drive the forklift. The electric motor eliminates the emissions of internal combustion engines and provides quieter operation. It is commonly used indoors where emissions and noise control are crucial.

Forklift Battery

The battery provides the power for the electric motor that drives the forklift. It also powers the lights, horn, and other electrical components. The battery should be charged regularly and replaced at the end of its life cycle.

Battery Charger

Electric forklifts rely on rechargeable batteries to power their electric motors. The battery charger replenishes the energy in the forklift's battery pack. Battery chargers are designed to meet the specific voltage and charging requirements of the forklift's battery system.

Ignition Switch

The ignition switch is a control switch that starts and stops the engine or electric motor of the forklift. It is typically a key-operated switch that activates the power supply to the engine or motor when turned to the "on" position. 

Starter

The starter is a component of internal combustion engines that initiates the engine's combustion process. When the ignition switch is turned to the "start" position, the starter motor engages with the engine's flywheel, rotating it and initiating the engine's operation. Once the engine starts running, the starter disengages.

Alternator

The alternator is responsible for generating electrical power in internal combustion forklifts. It converts mechanical energy from the engine into electrical energy, which charges the forklift's battery and powers the electrical systems of the forklift, including lights, instruments, and other electrical components.

Forklift Dashboard 

The forklift dashboard, also known as the control panel or instrument panel, is a centralized location where the operator can monitor and control various aspects of the forklift's operation. It typically includes gauges, indicators, switches, and displays that provide information about engine or motor performance, fuel or battery levels, operating conditions, and other relevant parameters. The forklift dashboard allows the operator to have real-time visibility and control over the forklift's functions, ensuring safe and efficient operation.

5. Transmission and Drive Axle Parts of a Forklift

The transmission and drive axle parts are responsible for transferring power and torque from the engine to the wheels. They enable the forklift to move forward and backward at different speeds and directions. Some of the main transmission and drive axle parts are:

Transmission and Drive Axle Parts of a Forklift
Transmission and Drive Axle Parts of a Forklift

Drive Shaft

It connects the transmission output shaft to the differential input shaft. It transfers power and torque from one end to another.

Axle

This rod connects two wheels on opposite sides of the forklift. It supports the weight of the forklift and the load. 

Wheels

The wheels provide traction and stability for the forklift on different surfaces. There are two types of forklift wheels: pneumatic and solid. Pneumatic wheels are filled with air and have a cushioning effect. Solid wheels are rubber or plastic, which is more durable and puncture-resistant.

Brakes

The brakes help to slow down or stop the forklift when needed. There are two types of brakes: service brakes and parking brakes. A pedal activates service brakes and applies pressure to the wheels. A lever activates the parking brakes and locks the wheels in place.

Steering System

The steering system allows the operator to control the direction of the forklift. It comprises a steering wheel, a steering column, a steering gearbox, and a steering axle. The steering system should be lubricated regularly and checked for leaks or damage.

These are just some of the main parts of a forklift. Many other parts perform specific functions or enhance the performance or safety of the machine. For example, there are lights, horns, seat belts, mirrors, gauges, sensors, switches, valves, filters, hoses, belts, etc.

How to Choose the Right Forklift Parts

When buying new or replacement parts for your forklift, you should consider several factors before purchasing. Here are some tips to help you choose the right forklift parts:

  • Identify the type of part you need.
  • Check the specifications of the part.
  • Check the compatibility of the part with your forklift.
  • Check the quality of the part.
  • Check the warranty policy.
  • Consult an expert if needed: 

Pallet Jackson: #1 Online Retailer for All Kinds of Forklift Parts

When finding and buying forklift parts, you have many options available. You can go to a local dealer or supplier, order from a manufacturer or distributor, or shop online. However, not all options are equally convenient, reliable, or affordable.

That's why buyers all around the United States are choosing Pallet Jackson as their one-stop shop for all their forklift parts needs. 

Pallet Jackson is the #1 online retailer for all kinds of forklift parts, offering:

  • A wide selection of high-quality parts from leading brands and manufacturers
  • Competitive prices and discounts on bulk orders
  • Same day shipping
  • 1-year comprehensive parts warranty 
  • The easy and secure online ordering process
  • Hassle-free returns and exchanges policy
  • Excellent customer service and support

Whether you need a single part or a complete overhaul kit, Pallet Jackson has you covered. You can browse our extensive parts catalog by category, brand, model, or part number. You can also use their handy search tool to find exactly what you need in seconds. And if you're not sure what part you need or how to install it, you can always contact their friendly and knowledgeable staff for guidance and advice.

Ordering Process from Pallet Jackson

Ordering parts from Pallet Jackson is easy and convenient. Here's how it works:

  • Browse their parts catalog or use our search tool to find your needs.
  • Add the items you want to your shopping cart and proceed to checkout.
  • Enter your shipping and billing information and choose your preferred payment method.
  • Review your order details and confirm your purchase.
  • Receive an email confirmation with your order number and tracking information.
  • Wait for your order to arrive at your doorstep within 3 to 5 business days.

Need Special Assistance?

This guide has helped provide you with some basic information on purchasing all kinds of forklift parts. However, we understand that every forklift is different and that you may encounter some challenges or difficulties along the way.

That's why we're here to help. Don't hesitate to contact us if you need special assistance with any aspect of your forklift parts buying, installation, or replacement tasks. You can reach us by phone at 832-239-5393, by email at info@palletjackson.com, or by filling out our online contact form.

Our team of experts is available 24/7 to answer your questions, provide technical support, troubleshoot problems, offer tips and tricks, and ensure your satisfaction. We're always happy to hear from you and assist you in any way we can.

Thank you for choosing Pallet Jackson as your trusted partner for all your forklift parts.

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