Hyster Pallet Jack Parts

Table of Contents

1. Summary
2. About Hyster Material Handling Company
3. Hyster Pallet Trucks - An Overview of the Models
4. Hyster Pallet Jack Parts List & their Specifications
5. Hyster Pallet Jack Parts Diagram
6. Instructions for Repair and Maintenance
7. Installation Guide
8. Pallet Jackson: Your Best Choice for Buying Quality Hyster Pallet Truck Parts

Summary

Moving heavy loads is a critical component of many businesses and industries, and having the right equipment to do so is crucial. Hyster pallet trucks have long been trusted for their durability and reliability, helping businesses and facilities worldwide transport their goods efficiently.

Whether you're looking to purchase a new part for your Hyster pallet truck or maintain and repair an existing one, Pallet Jackson is here to help. With an extensive selection of high-quality parts and a team of knowledgeable experts, Pallet Jackson is your one-stop shop for all your material handling needs. From informative guides on repair and maintenance to a comprehensive list of specifications for every part, Pallet Jackson has you covered. So, whether you're maneuvering heavy loads in a warehouse or transporting goods across a construction site, rest assured that Pallet Jackson is here to help you keep your Hyster pallet truck running smoothly.

About Hyster Material Handling Company

Hyster Material Handling Company has a long history of innovation and excellence in the material handling industry. The company offers a comprehensive range of equipment, including internal combustion cushion tire and pneumatic tire lift trucks, electric reach trucks, order pickers, electric pallet jacks, and tow tractors. With a solid global presence, Hyster provides its customers with superior service and support and is committed to technological advancements that improve productivity, efficiency, and safety in material handling applications.

History

Hyster Material Handling Company was founded in 1929 in Portland, Oregon, and began its operations by manufacturing winches and hoists. Over the years, the company expanded its product line to include lift trucks, which became the core focus of its business. During World War II, Hyster manufactured lift trucks for military use, and after the war, the company continued to grow and expand its product offerings.

Expansion and Global Presence

In the 1970s, Hyster expanded its operations globally, opening facilities in Europe and Asia. Today, Hyster has a solid global presence, with a network of dealers and service centers located in over 50 countries. The company is part of Hyster-Yale Group, Inc., a leading global lift truck manufacturer with operations in Asia, Europe, and North America.

The Company Today

Hyster Material Handling Company continues to be at the forefront of innovation in the material handling industry. The company offers a comprehensive range of material handling equipment, including internal combustion cushion tire and pneumatic tire lift trucks, electric reach trucks, order pickers, electric pallet jacks, and tow tractors. Its equipment is known for its durability, reliability, and performance and is used in various industries, including manufacturing, warehousing, distribution, and ports.

Technological Advancements in Pallet Jacks

Hyster Material Handling Company has been at the forefront of technological advancements in pallet jacks. The company's electric pallet jacks are designed to provide high productivity, efficiency, and safety levels in various material handling applications. Some of the critical features of Hyster electric pallet jacks include:

• High-performance DC and AC drive motors
• Regenerative braking systems
• User-friendly operator interfaces
• Advanced safety features, such as load backrest sensors and automatic shutoff systems

In addition, Hyster electric pallet jacks are designed with ergonomics in mind, with features such as adjustable handlebars, comfortable grips, and adjustable push rods to accommodate operators of different heights.

Hyster Pallet Trucks - An Overview of the Models

Hyster is a well-known brand in the material handling industry. Its pallet trucks are a testament to the company's commitment to providing high-quality and innovative products. 

Let’s take a closer look at the various models of Hyster pallet trucks.

Hyster Hand Pallet Jacks

The Hyster manual hand pallet truck is a material handling equipment designed for light-duty applications. The model number PLPM2.5 has a capacity of 1000kg, making it ideal for moving lightweight loads around a warehouse or storage facility.

Hyster Electric Pallet Jacks

P3OUT Lithium-Ion Powered Pallet Jacks

The Hyster Lithium-Ion Powered Pallet Truck is a strong and intelligent material handling equipment designed for medium-duty applications. With a capacity of 3300 lbs, this pallet truck can handle heavy loads easily. Model number P30UT is equipped with a Lithium-Ion battery, which provides a longer run time compared to traditional lead-acid batteries and reduces the need for frequent maintenance.

PCS3OUT Electric Walkie

The Hyster PCS3OUT Electric Walkie is a powerful and reliable lithium-ion powered pallet truck. This truck is designed to make heavy lifting and transporting of cargo easier and more efficient. It has a capacity of 3300 lbs and is equipped with a powerful electric motor, allowing it to move quickly and easily across various surface types. 

W45ZHD Walkie Low Lift 

The Hyster Walkie Low Lift Pallet Truck is a strong and intelligent material handling solution designed for transporting heavy loads. The W45ZHD model has a capacity of 4500 lbs, making it suitable for a wide range of applications in warehouses, distribution centers, and manufacturing facilities.

W60-80Z Walkie Low Lift

The Hyster W60-80Z Walkie Low Lift is an exceptional option for warehouses and other industrial applications. This premium low-lift truck provides superior maneuverability and ergonomics, making it ideal for maneuvering in tight spaces. The W60-80Z has a maximum capacity of 8000 lbs and a maximum travel speed of 4 mph. 

B60ZAC2, B60-80ZHD2 End Rider

The Hyster B60ZAC2 and B60-80ZHD2 end rider pallet trucks are designed for heavy lifting and transporting applications. With a capacity of up to 8000 lbs, these end-rider pallet trucks are ideal for warehouses and other industrial settings. The trucks feature a full-suspension system, allowing smooth movements even on the toughest terrains. The ergonomic design of the handle provides comfortable and safe operation. 

C60-80ZHD Center Rider

The Hyster C60-80ZHD Center Rider is a reliable and efficient material handling solution designed to meet the demands of a wide range of industrial applications. This model features a capacity of up to 8000 lbs, making it ideal for use in warehouses, manufacturing plants, and other large-scale operations. The C60-80ZHD is equipped with a powerful AC drive system.  

BE80-100ZHD Enclosed End Rider

The Hyster BE80-100ZHD Enclosed End Rider is a versatile and reliable heavy-duty material handling solution for commercial and industrial applications. This model features a robust 8,000-10,000 pound capacity and is designed to tackle various tasks. It is engineered with many features and capabilities that make it easy to maneuver and operate, even in tight spaces.

Hyster Pallet Jack Parts List & their Specifications

Hyster pallet trucks are an essential component of any material handling operation, providing the necessary lift and movement of heavy loads. To ensure that these trucks perform at their best, it is important to understand the various parts and components that make up the system, including body and frame parts, wheel parts, drive train components, and pump and cylinder systems. Let’s understand each of them in detail:

Body and Frame Parts

The body and frame of a pallet jack form the backbone of the equipment. It is crucial for these parts to be durable and strong to ensure the operator's safety and the load's stability.

Main Frame

The main frame is the backbone of the pallet jack. It is usually made of high-strength steel to provide the required support to the entire unit. It houses all the other components and is the foundation upon which the other parts rest.

Forks

The forks of a Hyster pallet truck are responsible for lifting and moving loads. They are made from high-strength steel and available in various widths and lengths to suit load capacities and pallet sizes.

Handle

The handle is part of the pallet jack that the operator uses to steer and control the movement of the equipment. It is usually made of ergonomically designed rubber or plastic to provide a comfortable grip.

Tiller Arm

The tiller arm is the component that connects the handle to the steering mechanism. It is made from high-strength steel and is designed to withstand heavy loads and continuous operation. It is responsible for transmitting the operator’s inputs to the drive wheels and the lifting mechanism.

Control Handle

The control handle of a Hyster pallet truck is responsible for controlling the truck's movement. It is used to operate the lift and lower the forks. It is usually positioned near the handle for easy access. The control handle has advanced features such as ergonomic design and easy-to-use controls, ensuring safe and efficient operation. 

Control Parts

The control parts of a pallet jack play a critical role in determining the equipment's ease of use and efficiency. These parts are responsible for controlling the movement of the pallet jack and the lifting mechanism.

Joystick

The joystick is used to control the direction and speed of the pallet truck. It is responsive and easy to operate, allowing precise control of the machine.

Motor Controller

The motor controller is responsible for regulating the speed and direction of the drive motor. It also manages the overall performance of the motor to ensure maximum efficiency. It has advanced features such as soft start and stop, adjustable speed settings, and overload protection.

PMC Controller

The PMC controller is responsible for regulating the power supply to the drive motor. It helps to conserve energy and ensure that the motor runs efficiently. It allows for precise control of the hydraulic pump, ensuring efficient and smooth operation.

MRC Controller

The MRC Controller is a microprocessor-based control system that precisely controls the electric drive motor. It features advanced features such as automatic speed adjustment and overload protection.

Control Module

The control module is the central control unit of the Hyster pallet jack. It manages all the functions of the equipment, including the movement, lift, and lowering of the forks.

Wheel Parts

The wheels of a pallet jack play a critical role in determining the equipment's stability, maneuverability, and efficiency.

Steering Wheels

The steering wheels of a Hyster pallet truck are designed to provide smooth and precise control. They are usually positioned at the front of the equipment and are used to change direction.

Load Rollers

The load rollers of a Hyster pallet truck support the load being carried and provide stability. They are usually positioned under the forks and are designed to be durable and strong.

Drive Wheels

The drive wheels are the wheels that propel the pallet jack. The drive wheels of a Hyster pallet truck provide the necessary traction for the machine to move forward and backward. They are equipped with advanced features such as adjustable speed settings and automatic speed adjustment, ensuring efficient and safe operation.

Drive Train Parts

The Hyster pallet jack drive train is responsible for converting the energy stored in the battery into the power needed to move and lift the load. 

Motor

The motor is the source of power for the pallet jack. It is responsible for converting the electrical energy stored in the battery into the mechanical energy needed to move the drive wheels and lift the forks.

Controller

The controller is the central management unit for the drive train. It regulates the performance of the motor and manages the flow of energy from the battery to the motor. It has advanced features such as soft start and stop, adjustable speed settings, and overload protection.

Battery

The battery is the energy storage unit for the pallet jack. It provides the power needed to operate the motor and other components of the drive train. It is designed for long-lasting performance and has advanced features such as automatic charging and discharge protection.

Charger

The charger is used to recharge the battery when it is depleted. It is responsible for converting electrical energy from an external power source into the energy needed to recharge the battery. It has advanced features such as automatic shut-off and overcharge protection, ensuring safe and efficient charging.

Pump and Cylinder

The pump and cylinder are the key components of the hydraulic system used to lift and lower the forks.

Hydraulic Pump

The hydraulic pump is responsible for pressuring the system's hydraulic fluid. It converts the motor's mechanical energy into hydraulic energy to lift the forks.

Lift Cylinder

The lift cylinder is the component that is responsible for lifting and lowering the forks. It is activated by the hydraulic fluid pressurized by the pump and is connected to the forks through a series of hydraulic hoses.

Valve

The valve of a Hyster pallet truck is responsible for controlling the flow of hydraulic fluid. It has advanced features such as adjustable pressure settings and overload protection, ensuring safe and efficient operation.

Steering & Suspension Mechanism

A Hyster pallet jack's steering and suspension mechanism are responsible for ensuring steer, stability, and maneuverability. It comprises several key components that work together to provide a smooth and efficient operation.

Steering Linkage

The steering linkage is the component that connects the steering wheel to the drive wheels. It is responsible for transmitting the operator’s inputs to the drive wheels and changing the direction of the pallet jack.

Kingpin and Pivot

The kingpin and pivot of a Hyster pallet truck play a crucial role in the steering mechanism, allowing for smooth and precise turning. They are made from durable materials and are designed to withstand the demanding conditions of industrial environments.

Suspension Springs

The suspension springs are responsible for absorbing shock and vibrations during the pallet jack operation. They are positioned between the main frame and the drive wheels and help to provide a stable and comfortable operation.

Hyster Pallet Jack Parts Diagram

The Hyster Pallet Jack Parts Diagram is an important document that provides a visual representation of all the components and parts of a Hyster Pallet Jack. The part diagram helps identify the different parts, their functions, and their location within the pallet jack, which is crucial for properly maintaining and repairing the equipment. By clearly understanding the parts and their placement, users can quickly troubleshoot any issues and make accurate repairs, ensuring the longevity and efficient operation of the pallet jack.

We encourage readers to check out the attached PDF for a detailed understanding of the parts diagram. This document provides a comprehensive view of the pallet jack, highlighting all its essential parts and components. The diagram is well-labeled, making it easy to understand even for those with limited technical knowledge.

 

Instructions for Repair and Maintenance

Regular maintenance and repairs are necessary to keep the jack in good working condition and to prevent any malfunctions that could cause damage to the jack or to the load being moved.  Here is a step-by-step guide to help you repair and maintain your pallet jack parts:

1. Identifying the problem: Before starting the repair process, it is essential to identify the problem with your Hyster pallet jack and its parts. Check for any visible signs of damage, wear and tear, or unusual noises.
2. Obtaining necessary tools and parts: Ensure you have the necessary tools and parts for the repair process. This includes a socket set, pliers, screwdrivers, and any replacement parts you may need.
3. Removing damaged parts: Depending on the problem, you may need to remove damaged parts from the Hyster pallet jack. Use the socket set to remove bolts and nuts and the pliers to disconnect any electrical connections.
4. Installing replacement parts: Once the damaged parts have been removed, you can install the replacement parts. Use the correct tools and follow the manufacturer's instructions for installing the replacement parts.
5. Testing: After installing the replacement parts, test them to ensure they function correctly. Check for any unusual noises, leaks, or vibrations.
6. Cleaning and lubricating: Clean and lubricate the Hyster parts after the repair process to ensure they function smoothly. Use a clean cloth to wipe down the parts, and apply a thin layer of lubricant to any moving parts.
7. Monitoring and maintaining: Regularly monitoring and maintaining your Hyster parts is essential to ensure they function correctly. Check for any signs of wear and tear, and perform any necessary repairs promptly.

By following these steps, you can effectively repair and maintain your parts for the Hyster pallet jack, ensuring they function correctly and efficiently. However, if you are unsure about any aspect of the repair process, it is recommended that you seek the assistance of a professional technician.

Installation Guide

Here is a general installation guide for Hyster pallet jack repair and replacement parts:

Step 1. Gather the Necessary Tools 

Before beginning any Hyster parts installation, gathering all necessary tools and materials is essential. For most repairs, the following items will be required:

• A socket set or wrench set
• A screwdriver set
• A grease gun
• A hydraulic jack
• Hydraulic fluid
• Grease
• And any other tool that may be required during the repair/replacement process.

Step 2. Prepare the Work Area 

Prepare a clean and stable work area for the installation. Ensure the pallet jack is not under any load and has been cleaned to avoid any parts contamination.

Step 3. Follow the Instructions

Carefully read the instructions that came with the Hyster pallet jack repair or replacement parts. Make sure to understand the specific installation process and follow it precisely.

Step 4. Test and Troubleshoot

After completing the installation, test the pallet jack to ensure the new parts are working properly. Raise and lower the forks, move the handle, and check for leaks or unusual noises. If there are any issues, troubleshoot the problem using the instructions or contact the manufacturer for support.

Note: In case of any doubts or difficulties, do not hesitate to contact a professional technician or mechanic for support.

Pallet Jackson: Your Best Choice for Buying Quality Hyster Pallet Truck Parts

Hyster is a well-known brand in the material handling industry, and Pallet Jackson offers a wide range of replacement parts for their pallet trucks. If you are looking for a reliable source to buy parts for your Hyster pallet truck, Pallet Jackson can be your best choice. We offer high-quality parts that are compatible with various models of Hyster pallet trucks, ensuring that you can find the right parts for your specific needs.

In addition to offering quality products, Pallet Jackson also provides excellent customer service. Their knowledgeable staff can help you find the right parts for your pallet truck and answer any questions you may have about the products they offer.

Whether you need a replacement part for routine maintenance or to repair a damaged component, Pallet Jackson can help. We offer fast shipping, 1-year parts warranty, and competitive prices, making it easy for you to get the parts you need to keep your Hyster pallet truck running smoothly.