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Big Joe Pallet Jack Parts

Table of Contents

  1. Summary
  2. About Big Joe Material Handling Company
  3. An Overview of Big Joe Pallet Jack Models
  4. Big Joe Electric Pallet Jack Parts List & their Specifications
  5. Big Joe Pallet Jack Parts Repair Manual
  6. How to Order Big Joe Replacement Parts
  7. Parts Maintenance Requirements
  8. Pallet Jackson: #1 Retailer of Big Joe Pallet Jack Replacement Parts in the United States


For more than 70 years, the industry has trusted the reputable name of Big Joe Material Handling Company. Boasting an extensive collection of electric pallet jack models, Big Joe has cemented its position as a mainstay in warehouses throughout the United States, Europe, and Asia.

Concerned about the potential downtime caused by a malfunctioning pallet jack? No need to fret! Our team has got you covered. Let us equip you with all the necessary knowledge to keep your operations running smoothly. This article presents an overview of Big Joe's pallet jack models and a comprehensive list of specifications for its electric pallet jack parts. Moreover, you will have exclusive access to Big Joe's pallet jack parts repair manual, and our step-by-step guide will make ordering replacement parts and correctly installing them a breeze.

As the leading supplier of Big Joe pallet jack replacement parts in the United States, Pallet Jackson takes great pride in keeping your warehouse operations running seamlessly. Our unwavering commitment to providing top-notch solutions guarantees that your pallet jack stays pristine for years. Don't let faulty equipment slow you down – let us help you stay ahead of the game and keep your business thriving!

Big Joe Pallet Jack Parts
Big Joe Pallet Jack Parts

About Big Joe Material Handling Company

Since 1949, Big Joe Material Handling Company has cemented its position as a renowned material-handling equipment manufacturer. Its founder, Richard W. Blohm, started the company in Wisconsin, USA, with a single product, the manually-operated pallet truck. However, as time passed, the company's product line flourished. It gained a reputation for delivering dependable and groundbreaking material handling solutions, including forklifts, reach trucks, electric pallet jack models, stackers, and more.

Partnership With EP Equipment

In 2009, a pivotal collaboration was born between Big Joe Material Handling Company and EP Equipment, one of China's top manufacturers of electric pallet trucks and stackers. This synergistic merger resulted in the emergence of a new entity, Big Joe Lift LLC. This strategic partnership paved the way for Big Joe to diversify its product portfolio, encompassing a broader spectrum of electric-powered machinery. Simultaneously, EP Equipment found a gateway to penetrate the North American market, thus expanding its global outreach. Subsequently, this alliance has continued to thrive, with both organizations capitalizing on each other's expertise and resources, fostering mutual growth and innovation.

Global Presence

With operations in North America, Europe, and Asia, Big Joe has established a global presence. Offering a diverse product line, the company's inventory includes electric and manual pallet trucks, walkie stackers, order pickers, reach trucks, and other material handling equipment. Engineered to boost efficiency, diminish labor expenses, and elevate safety in industrial settings, Big Joe's products represent the epitome of quality and reliability.

Recent Technological Advancements in Pallet Trucks

Big Joe has been relentless in its pursuit of innovation, continuously introducing new technologies to enhance the efficiency and performance of its pallet jacks. Among their groundbreaking advancements is the integration of lithium-ion battery technology, which offers a range of benefits not found in conventional lead-acid batteries. Lithium-ion batteries represent a monumental leap forward for the electric pallet jack industry with longer run times, swift charging times, and enhanced efficiency.

Big Joe Lift LLC has made another technological leap by introducing AC drive technology in their pallet jacks. Using AC drive technology ensures a more fluid and seamless acceleration and deceleration. Compared to the conventional DC drive systems, this innovative development requires less maintenance and significantly improves energy efficiency.

With a dedication to technological progress, Big Joe relentlessly pursues product innovation and customization to cater to the diverse requirements of its customers. The company places a premium on quality and dependability, ensuring that every product it designs and constructs earns global recognition among material handling experts.

An Overview of Big Joe Pallet Jack Models 

Renowned for its exceptional range of pallet jacks, Big Joe has made a name for itself as the go-to brand for businesses looking to streamline their warehouse operations. Specifically engineered to handle the grueling demands of warehouses and distribution centers, these machines are the ultimate solution for easily moving and lifting heavy loads. Countless businesses have come to rely on Big Joe pallet jacks thanks to their unbeatable combination of sturdiness, dependability, and effectiveness; it's no wonder they remain a top pick among big and small companies.

Big Joe Pallet Jack Models
Big Joe Pallet Jack Models

A range of Big Joe pallet jack models has various distinct features and capabilities. Here's a glimpse at some of the most sought-after models:

Big Joe Electric Pallet Jack Parts List & their Specifications

The Big Joe electric pallet jack is a paragon of reliability and durability in material handling equipment. It comprises an intricate network of hydraulic, mechanical, and electrical components that collaborate harmoniously to ensure seamless operation, enabling users to navigate bulky loads through vast warehouses and factories effortlessly. 

Let us delve into the comprehensive list of Big Joe electric pallet jack parts without further ado.

1. Hydraulic Parts

The Big Joe electric pallet jack boasts an advanced hydraulic system to raise and lower its forks. This innovative mechanism comprises the following components:

Big Joe Pallet Jack Hydraulic Parts
Big Joe Pallet Jack Hydraulic Parts

Hydraulic Pump

The gears of the Big Joe hydraulic pump whir into motion, creating a surge of hydraulic pressure that powers the forks to rise and descend. This vital component, operating at an impressive 1800 psi, is the forceful engine driving the movement of the forklift's arms.

Cylinder and Piston

The dynamic duo of the cylinder and piston is at the heart of the pallet jack's lifting power. It's part of the hydraulic pump. The piston surges into motion as hydraulic pressure rises, sliding up and down within the cylinder's metallic confines. And with each calculated move, the forks elegantly rise and fall, as if they perfectly harmonize with the lifting mechanism.

Hoses and Fittings

The interconnected hydraulic pump, cylinder, and accompanying components are bound by a web of hoses and fittings forged from the finest materials known for their unparalleled resilience against the ravages of wear and tear.

Hydraulic Seals

To keep the hydraulic system running smoothly, it is imperative to employ seals that staunchly obstruct the hydraulic fluid from spilling. Crafted from sturdy and long-lasting materials, these seals are designed to endure rigorous conditions of intense pressure and scorching temperatures, ensuring unfaltering performance.

2. Electrical Parts

Powering the motion of the Big Joe electric pallet jack lies in the hands of its electrical system, which harnesses the kinetic energy to propel the electric drive motor. The system comprises several crucial components, including but not limited to the following:

Big Joe Pallet Jack Electrical Parts
Big Joe Pallet Jack Electrical Parts

Electric Drive Motor

The effortless movement of the pallet jack is made possible by the electric motor, which drives the hydraulic system without manual exertion. Big Joe electric pallet jack motor operates at 24 volts and boasts an average power output of 0.8 kW.


The power source for the pallet jack motor is none other than its powerful deep-cycle lithium-ion battery. With a robust capacity of 210 Ah, this power pack delivers the energy required to keep the motor running smoothly.


Utilized to rejuvenate the battery of the Big Joe pallet jack, a 24V charger is employed, which can fully charge the battery in 8 hours.


The electronic controllers have the crucial role of managing the velocity and orientation of the electric drive motor. By receiving inputs from the user, they can translate them into instructions that govern the motor's behavior, furnishing seamless communication between humans and machines.

Wiring and Connectors

The pallet jack's electrical components are interconnected by wiring and connectors. They are composed of superior-quality materials capable of withstanding the machine's jolts and tremors.

3. Mechanical Parts

Integrating multiple mechanical components, the Big Joe pallet jack operates smoothly and safely. Among the most prevalent of these components are:

Big Joe Pallet Jack Mechanical Frame and Chassis Parts
Big Joe Pallet Jack Mechanical Frame and Chassis Parts

Fork Arms

The fork arms, situated at the front of the pallet jack, serve as the main lifting mechanism and bear the weight of the palletized goods. Fabricated from premium-grade steel, they possess a standard length of 48 inches and are adaptable to varying pallet sizes via adjustable settings.

Drive/Load Wheel

Moving the pallet jack is the responsibility of the drive/load wheel, situated at the machine's rear end and powered by the electric drive motor. Composed of polyurethane, the wheel offers exceptional traction and durability thanks to its material quality. At a diameter of 7 inches, the drive/load wheel is appropriately sized for the job.

Wheel Rollers

Located at the front of the pallet jack, the rollers play a crucial role in facilitating the movement of the load. These rollers are crafted from high-grade steel and are skillfully mounted on bearings to ensure seamless transportation of the load.

Bearings and Bushings

Bearings and bushings play a critical role in minimizing friction and wear between the moving parts of the pallet jack. These components are usually constructed from premium-grade steel or nylon materials, which offer exceptional durability and wear resistance.


The pallet jack's handle, situated at the top of the machine, serves as the primary means of maneuvering. This component facilitates the control of direction and speed, empowering the operator with precise movements. Constructed from high-strength steel or aluminum, the handle is engineered to endure the demanding conditions of industrial settings.

Control Handle

The control handle, a constituent of the handle, is an essential element in operating the hydraulic system. Its primary function involves the elevation and depression of the fork arms, and it is conventionally situated on the right-hand side of the handle.


The pallet jack's brakes represent a crucial safety component, averting the potential danger of the pallet jack's unintended movement during parking. Generally positioned on the pallet jack's hind wheels, the brakes' activation is facilitated through a foot pedal.

Steering Linkages

Steering linkages are used to control the direction of the pallet jack. They are typically made of high-strength steel and are designed to withstand the forces generated by the pallet jack during operation.

Suspension Springs

Suspension springs provide a smooth ride for the pallet jack operator. They are typically located between the frame and the wheels and are designed to absorb shocks and vibrations generated during use.

Big Joe Pallet Jack Parts Repair Manual

The Big Joe pallet jack repair manual is an extensive resource that provides detailed instructions for repairing and maintaining each equipment component. It caters to technicians with varying experience levels, equipping them with the knowledge necessary to keep the pallet jack in optimal condition. The manual encompasses an exhaustive list of parts and covers various topics, such as troubleshooting, disassembly, reassembly, and maintenance protocols. Additionally, the manual includes meticulously crafted parts diagrams, illustrations, and step-by-step instructions to facilitate easy comprehension and execution of repair tasks.

Check out the attached PDF for the Big Joe pallet jack parts repair manual if you want to repair and maintain your pallet jack. It contains comprehensive information to initiate your pallet jack's repair and maintenance.

Besides, check out the Big Joe pallet jack operators' manual for your specific model at Big Joe Support

How to Order Big Joe Replacement Parts

Ordering Big Joe pallet jack replacement parts can be straightforward if you follow these simple steps:


The initial step in replacing pallet jack components is identifying the necessary parts. This involves thoroughly examining the pallet jack to identify worn-out or damaged parts that require replacement. A comprehensive list of the required replacement parts should be compiled upon identification.

Find a reputable supplier.

After compiling a comprehensive list of required replacement parts, the next step is to locate a trustworthy supplier that provides Big Joe pallet jack replacement parts. A few potential sources include the official website of the manufacturer, authorized dealers, or online marketplaces. Scrutinize the supplier's reputation and make sure they offer the specific components you require. Pallet Jackson can be your go-to supplier for all your Big Joe parts needs. 

Check the part numbers. 

After locating a supplier, verifying the compatibility of the parts you intend to order with your pallet jack is advisable. This involves cross-checking the part numbers to prevent any complications arising from the order. It is imperative to exercise caution to ensure that the parts are a suitable match for your pallet jack, thereby avoiding any potential issues that may arise from using incompatible parts.

Place your order

Once you have confirmed the part numbers, proceed to place an order with the supplier. It may be necessary to consult with the supplier for specific information, such as the model number, serial number, or any other relevant details about your pallet jack, to ensure the accurate ordering of the required parts.

Confirm delivery date

To ensure minimal disruption to your operations, it is recommended that you verify the delivery date with the supplier before placing your order. This step will enable you to make informed decisions regarding scheduling maintenance or downtime for your pallet jack.

Install the replacement parts. 

Proceed with the cautious installation as per the instructions provided by the manufacturer once the replacement part is delivered. In case of uncertainty or doubt concerning the installation procedure, it is advisable to engage a professional to undertake the installation on your behalf.

Parts Maintenance Requirements

Proper maintenance is paramount to keep Big Joe pallet trucks running at their best. To ensure optimal performance, maintenance requirements for Big Joe pallet jacks are divided into three categories: daily checks, periodic inspections, and preventative maintenance. Each category plays a crucial role in maintaining the longevity and reliability of the Big Joe pallet jacks.

Daily Checking

As part of routine maintenance, it's essential to conduct daily equipment assessments. This involves verifying the battery's complete charging status while scrutinizing the hydraulic system for any possible leaks or damages. Additionally, the operator must thoroughly examine the wheels and forks for any signs of impairment, confirming that all nuts and bolts are firmly secured.

Periodic Inspection

To ensure the smooth functioning of your pallet jack, it is imperative to arrange for periodic maintenance by a certified technician, either after six months or 1000 operating hours, whichever arrives first. The inspection comprehensively evaluates crucial components such as the steering, brakes, and electrical systems. The technician will leave no stone unturned in identifying any underlying issues and provide necessary repairs or replacements at the earliest. Trust us, investing in regular inspections will increase the longevity of your pallet jack and minimize the chances of unexpected breakdowns.

Preventive Maintenance

To ensure the smooth operation of your pallet jack, it is essential to undertake preventive maintenance, which entails lubricating all moving parts, such as the wheels, bearings, and hydraulic system, on a routine basis. Depending on the frequency of use, lubrication should be performed annually or more frequently for heavy-duty usage. In addition to that, it is crucial to pay attention to battery maintenance, which involves regular cleaning and watering. By adhering to these guidelines, you can avoid costly repairs and prolong the lifespan of your pallet jack.

Pallet Jackson: #1 Retailer of Big Joe Pallet Jack Replacement Parts in the United States

Renowned for its excellence in providing high-quality Big Joe pallet jack replacement parts, Palley Jackson shines bright amongst its competitors in the United States. Distinguished by many factors, Palley Jackson takes pride in its unmatched customer service, exceptional product quality, and reliable after-sales support. From swift deliveries to a vast inventory of replacement parts, Palley Jackson goes above and beyond to exceed customer expectations, earning it a prominent place in the pallet jack industry.

Here are some reasons you should choose us:

  • Palley Jackson boasts an impressive inventory of replacement parts catering to all your requirements for Big Joe pallet jacks. This extensive selection guarantees our clients can easily locate the specific component they are searching for without hassle or inconvenience.
  • Palley Jackson goes the extra mile to ensure that every product meets high standards, making them the go-to source for top-notch products.
  • With its cost-effective pricing strategy, Palley Jackson provides a viable solution for customers needing replacement parts for their Big Joe pallet jacks. The company's competitive prices make it a top choice for those looking for quality products without breaking the bank.
  • Palley Jackson prides itself on delivering customers expeditious and dependable shipping services nationwide. Your satisfaction is our priority, so we guarantee prompt delivery of your orders.

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BJ902119 Screw For Big Joe Electric Pallet JackMiscellaneousBJ902119 Screw For Big Joe Electric Pallet Jack$0.91 USD
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1 Year Warranty

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Guaranteed Fit

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