Jungheinrich Pallet Jack Parts

Table of Contents

1. Summary
2. About Jungheinrich - An Intralogistics Company
3. Jungheinrich Pallet Trucks & Stackers - An Overview of the Models
4. Jungheinrich Pallet Jack Parts List & their Specifications
5. Jungheinrich Pallet Jack Service Manual
6. Parts Maintenance Schedule
7. Repair and Replacement Guide
8. Get Your Hands on Top-Notch Jungheinrich Parts with Pallet Jackson

Summary

When it comes to handling heavy loads, Jungheinrich pallet jacks are a game changer. These machines are designed to make material handling tasks a breeze, but only if they are well-maintained. That's where top-quality parts come into play. To keep your pallet jack running smoothly, you need access to a comprehensive parts list and a service manual and a clear understanding of the maintenance schedule and repair process. That's where we come in! With Pallet Jackson, you'll have everything you need to keep your Jungheinrich pallet jack in top working condition. So whether you're looking for a replacement part or need maintenance guidance, you've come to the right place. 

In this guide, we'll take an in-depth look at the various models of Jungheinrich pallet trucks and stackers, exploring the different models, their specifications, and the parts that make them tick. From the service manual to the Jungheinrich pallet jack parts list, we'll cover all the essential information you need to keep your Jungheinrich pallet jack running smoothly. Whether you're a seasoned pro or just starting, this guide will help you get the most out of your equipment and keep your operations moving smoothly.

About Jungheinrich - An Intralogistics Company

Jungheinrich is a leading provider of material handling equipment and services with a reputation for quality, reliability, and innovation. The company is committed to providing its customers with the best possible solutions for their material handling needs, offering a wide range of products and services designed to meet each business's unique requirements.

A Brief History:

Jungheinrich Material Handling Company was founded in Hamburg, Germany, in 1953 by Hans Jungheinrich. The company started as a small-scale operation, producing hand trucks and pallet jacks. Over the years, Jungheinrich expanded its product line to include electric pallet trucks, reach trucks, and other material handling equipment.

Innovative Products:

Jungheinrich's flagship product, the pallet jack, has been an essential tool in the material handling world for decades. This simple and versatile machine has undergone numerous technological advancements over the years, making it one of the most effective and efficient ways to move heavy loads in various industries.

In the 1970s and 1980s, Jungheinrich introduced the first electric pallet trucks, revolutionizing the material handling industry by providing a safer and more efficient way to move heavy loads. The company continued to innovate, introducing the first integrated weighing system for pallet trucks in the 1990s and developing a range of specialized pallet jacks for specific industries and applications, such as high-performance models for cold storage facilities and heavy-duty models for use in ports and terminals.

Global Presence:

Today, the company has a global presence with operations in more than 30 countries worldwide, including Asia, Europe, and North America. Jungheinrich's focus on innovation and technology has enabled the company to establish itself as a leader in the material handling industry. With its strong focus on innovation and sustainability, Jungheinrich is constantly developing new products and solutions that help companies improve their operations and reduce their environmental impact.

Technological Advancements in Pallet Jacks:

Jungheinrich has a long history of innovation and technological advancements in the material handling industry. The company has been a pioneer in developing electric pallet jacks, offering customers a more efficient and sustainable solution for material handling. Today, Jungheinrich's electric pallet jacks are equipped with advanced features such as ergonomic design, advanced safety features, and improved battery technology.

Jungheinrich Pallet Trucks & Stackers - An Overview of the Models

Jungheinrich is a leading material handling equipment manufacturer, including pallet trucks and stackers. These machines play a crucial role in material handling, allowing workers to move heavy loads easily and efficiently.

Hand Pallet Truck

The Jungheinrich hand pallet truck is a manual machine used to move pallets and heavy loads in a warehouse or distribution center. It operates through a simple hydraulic pump mechanism and has a load capacity of 500 tons to 3000 tons with a lifting range of 200 mm to 3000 mm. This type of pallet truck is ideal for applications that require manual operation and flexibility. It is easy to maneuver in tight spaces, making it ideal for small warehouses and storage facilities.

Some of the notable models are

• AM 22 SH / 22 NH Hand pallet truck 2.2t
• AM 30 Hand pallet truck 3.0t
• AM 15l Hand pallet truck 1.5t
• AM V05 Hand pallet truck 0.5t
• AMW 22 / 22p Hand pallet truck 2.2t
• AMX 10 / 10e Hand pallet truck 1.0t
• AM G20 Hand pallet truck 2.0t
• AM l20 / l20p Hand pallet truck 2.0t
• AMX I15 / I15 e / I15 p / I15 ep Hand pallet truck 1.5t

Electric Pallet Truck

The Jungheinrich electric pallet truck is a powered machine that moves pallets and loads. It uses an electric motor to lift and move the load, eliminating the need for manual labor. These Jungheinrich electric pallet trucks have a load capacity of 1300 tons to 3500 tons with a lifting range of 110 mm to 710 mm. And are ideal for applications that require frequent, repetitive material handling. They are also more efficient and ergonomic than manual pallet trucks, making them a popular choice for large warehouses and distribution centers.

Some of the most common models are;

EJE M Electric pedestrian pallet truck starter models:

• AME 13 Electric pallet truck 1.3t
• EJE M13 / M15 Pedestrian pallet truck 1.3 − 1.5t

EJE electric pedestrian pallet truck models:

• EJE 114-120 Pedestrian pallet truck 1.4 - 2.0t 
• EJE 114i-118i Electric pedestrian pallet truck 1.4 - 1.8t 
• EJE 116n/ 120n Electric pedestrian pallet truck 1600 / 2000 kg 
• EJE 222r / 225r Pedestrian pallet truck 2.2 - 2.5t 
• EJE 222 / 225 / 230 / 235 Pedestrian pallet truck 2.2 - 3.5t 
• EJE C20 Pedestrian pallet truck 2.0t

ERE electric pedestrian pallet truck:

• EJR 120n Electric ride-on/ pedestrian pallet truck 2000 kg 
• ERE 120-230 Stand-on pallet truck 2.0 - 3.0t 
• ERE 120n Electric ride-on/ pedestrian pallet truck 2000 kg 
• ERE 225a Automated pallet truck 
• ERE 225i Electric ride-on/ pedestrian pallet truck 2500 kg 
• ERE BB 220 Electric pallet truck 2000 kg

ESE electric stand-on and sideways seated stacker:

• ESE 220-320 Stand-on/ sideways-seated stacker 2.0t 
• ESE 430 Sideways-seated pallet truck 2.0 - 3.0t 
• ESE 533 Sideways-seated pallet truck 3.3t

Electric Pallet Stackers

The electric pallet stacker is a type of powered stacker used to lift and move pallets to high shelves in a warehouse or distribution center. These machines use an electric motor to lift the load and are equipped with a mast that extends to reach high shelves. Electric pallet stackers have a lifting capacity of 1000 tons to 3000 tons and can reach heights of up to 6000 mm. They are ideal for applications that require frequent, high-level material handling and are widely used in warehouse and distribution centers for their efficiency and ease of use.

Some of the most notable models are;

EJC M / EMC electric pedestrian-controlled trucks:

• EJC M10 E / M10b E Pedestrian stacker 1.0t 
• EJC M10 ZT / M13 ZT Pedestrian stacker 1.0 - 1.3t 
• EMC 105 / 110 / B10 Pedestrian stacker 1.0t

EJC / EJD electric pedestrian-controlled truck:

• EJC 110 / 112 Pedestrian stacker 1.0 - 1.2t 
• EJC 110n/ 112n/ B12n Electric pedestrian stacker 1000 / 1200 kg 
• EJC 112z Pedestrian stacker 1.2t 
• EJC 212-230 Electric pedestrian stacker 1.2 - 3.0t 
• EJC 212z-220z Pedestrian stacker 1.2 - 2.0t

Electric pallet stacker ERC / ERD:

• ERC 215a Automated stacker 
• ERD 120 / 220 Pedestrian stacker 2.0t 
• ERD 220i Electric pedestrian stacker 2t

ESC / ESD electric sideways seated stacker:

• ESC 214/ 214z/ 216/ 216z Sideways-seated stacker 1.4 - 1.6t 
• ESD 220 Stand-on/ sideways-seated stacker 2.0t

Jungheinrich Pallet Jack Parts List & their Specifications

The Jungheinrich Pallet Jack is a robust material handling equipment designed to easily transport heavy loads. The following is a comprehensive list of various Jungheinrich pallet jack parts and their specifications:

Main Frame

The frame forms the backbone of the pallet jack. It provides stability and strength to the entire unit. 

Base Plate

The base plate is attached to the mainframe and supports the mast and fork assembly. It is made of heavy-duty steel and is reinforced for added strength and stability. The base plate also serves as a base for the axle assembly, which is the primary means of propulsion for the Jungheinrich pallet jack.

Axle Assembly

The Jungheinrich axle assembly is responsible for the movement of the pallet jack. It consists of the axle, load wheels, and wheel bearings. The load wheels are made of high-quality polyurethane, which provides excellent grip and is resistant to wear and tear. The wheel bearings are precision-engineered to ensure smooth and effortless movement.

Cross Bars

The cross bars are between the chassis, mast, and fork assembly. They provide additional support and stability to the unit, helping to distribute the weight of the load evenly across the chassis.

Mast and Fork Assembly

The Jungheinrich pallet jack mast and fork assembly are responsible for lifting and lowering the load. It consists of the mast, lifting chain, and forks. The mast is made of high-grade steel and is designed to withstand heavy loads. The lifting chain is constructed of high-strength steel, ensuring it can handle even the heaviest loads easily. The forks are made of high-quality steel designed to grip the load securely.

Lifting Chain

The lifting chain is responsible for raising and lowering the load. It is made of high-strength steel, ensuring it can easily handle even the heaviest loads. The chain is attached to the mast and fork assembly and is controlled by the handle and control unit.

Handle and Control Unit

The handle and control unit is located at the top of the mast and fork assembly. It is responsible for controlling the movement of the Jungheinrich pallet jack. It consists of the steering handle, control levers, handle grips, foot pedal, and brake lever. The steering handle is ergonomically designed for comfort and ease of use, while the control levers are positioned for easy access and operation.

Steering Handle

The steering handle is used to steer the pallet jack in the desired direction. It is located at the top of the handle and control unit and is ergonomically designed for comfort and ease of use.

Control Levers

The Jungheinrich pallet jack control levers are used to control the movement of the pallet jack. They are positioned for easy access and operation and are used to raise and lower the load and control movement speed.

Handle Grips

The handle grips are on the handle and control unit. They are designed for comfort and to provide a secure grip, even when the hands are wet.

Brake Lever

The brake lever is used to stopping and move the Junghenrich pallet jack. It is located at the base of the handle and control unit and is used to apply the brakes.

Wheels and Casters

The wheels and casters ensure smooth and effortless movement, allowing the operator to easily maneuver the Junheinrich pallet jack in any direction.

Load Wheels

The load wheels are the primary means of propulsion for the pallet jack. They are positioned at the unit's base and provide stability and support for the load. They are made of high-quality polyurethane, ensuring they can easily handle heavy loads.

Steering Wheels

The steering wheels are used to steer the pallet jack in the desired direction. They are positioned at the front of the unit and are designed to provide excellent maneuverability and control.

Caster Wheels

The caster wheels are located at the back of the unit and are used to support and stabilize the pallet jack while in motion. They are designed to be highly responsive, ensuring that the unit can be easily maneuvered in tight spaces.

Wheel Bearings

The wheel bearings are precision-engineered components that ensure smooth and effortless movement. They are designed to withstand heavy loads and are made of high-quality materials to ensure long service life.

Wheel Seals

The wheel seals are designed to protect the wheel bearings from moisture and other contaminants. They are made of high-quality materials designed to provide a tight and secure seal, ensuring that the wheel bearings remain in excellent condition.

Hydraulic System

 The hydraulic system is responsible for lifting and lowering the load. Jungheinrich hand pallet truck hydraulic parts consist of the pump assembly, hydraulic cylinder, hydraulic hoses, valves and controls, and the reservoir and filter. The hydraulic system is designed to be highly efficient and to provide smooth and effortless operation.

Pump Assembly

The pump assembly generates the hydraulic pressure needed to lift and lower the load. It consists of a pump and motor and is designed to be highly efficient and durable.

Hydraulic Cylinder

The Jungheinrich pallet jack hydraulic cylinder is responsible for lifting and lowering the load. It is positioned at the mast and fork assembly and is controlled by the valves and controls. It is made of high-strength steel, ensuring that it can easily handle even the heaviest loads.

Hydraulic Hoses

The hydraulic hoses transmit hydraulic fluid between the pump assembly and the hydraulic cylinder. They are made of high-quality materials and are designed to withstand high pressure and the rigors of daily use.

Valves and Controls

The valves and controls are responsible for controlling the movement of the pallet jack. They are located at the handle and control unit and are used to raise and lower the load and control movement speed.

Reservoir and Filter

The reservoir and filter are components of the hydraulic system. The reservoir is used to store the hydraulic fluid, while the filter is used to remove any contaminants from the fluid. The reservoir and filter are designed to be highly efficient and to provide long-lasting performance.

Power Unit

 The power unit is the heart of the Jungheinrich electric pallet jack and stackers. It provides the power needed to move and operate the unit. The power unit consists of the battery, charger, controller, motors, cables, and wiring.

Battery

The battery is the primary power source for the pallet jack. It is a rechargeable, high-capacity battery that provides the power needed to operate the unit for extended periods. The battery is designed to be highly efficient and to provide long-lasting performance.

Charger

The charger is used to recharge the battery. It is designed to be highly efficient and provide fast and reliable charging, ensuring the unit is always ready for use.

Controller

The controllers are responsible for controlling the entire operations and movement of Jungheinrich pallet jacks. It is used to control the motors' speed and regulate the power flow to the unit's various components.

Motor

The motor mainly provides the power needed to move and operate the Jungheinrich hydraulic unit to lift and lower the lifting arms. They are highly efficient, durable, and designed to provide smooth and effortless operation.

Cables and Wiring

The cables and wiring are responsible for transmitting power between the various components of the power unit. They are designed to be highly efficient and to provide long-lasting performance. They are made of high-quality materials, usually copper, and are designed to withstand the rigors of daily use.

Jungheinrich Pallet Jack Service Manual

the Jungheinrich Pallet Jack Service Manual is an indispensable resource for anyone who operates, maintains, or repairs equipment. It provides detailed information and instructions that ensure optimal performance and longevity of the equipment. Please check out the Jungheinrich service manual for your pallet jack model here. This manual provides detailed information on all aspects of the pallet jack, including its design, operating principles, maintenance procedures, and repair procedures. It is an essential resource for anyone who operates, maintains, or repairs the Jungheinrich Pallet Jack.

The service manual covers the following area of each truck model:

• General information on the Jungheinrich Pallet Jack, including its features and specifications
• Operating principles, including how the pallet jack works and how to use it safely
• Maintenance procedures, including recommended maintenance schedules, tips for maintaining the equipment, and how to troubleshoot common problems
• Repair procedures, including step-by-step instructions for repairing the equipment and how to access replacement parts 

Parts Maintenance Schedule

Daily Maintenance

Every day, you should inspect the following parts of your Jungheinrich pallet jack:

• Tires: Check the tires for proper inflation and ensure they are free from cuts, cracks, and punctures.
• Forks: Check the forks for any visible damage or wear, including bending or cracks.
• Handle: Ensure the handle is in good condition, free from cracks or other damage.
• Hydraulics: Check the hydraulic system for leaks and ensure the jack is functioning properly.

Weekly Maintenance

In addition to the daily checks, you should also perform the following maintenance items every week:

• Lubrication: Lubricate the hydraulic system and any other moving parts on the Jungheinrich pallet jack, such as the wheels and pivot points.
• Brakes: Check the brakes to ensure they function properly and adjust if necessary.

Monthly Maintenance

Each month, you should perform the following maintenance items:

• Cleaning: Clean the pallet jack thoroughly, paying particular attention to any areas where dirt and debris may accumulate.
• Battery: Check the battery and charging system to ensure it functions properly.

Quarterly Maintenance

In addition to the monthly maintenance, you should also perform the following checks every quarter:

• Load Capacity: Check the load capacity of your Jungheinrich pallet jack to ensure it is within the recommended limits.
• Structural Integrity: Check the structural integrity of the pallet jack, including the forks, handle, and frame.

Repair and Parts Replacement Guide

Safety 

Before performing any repair or maintenance on a Jungheinrich pallet truck, it is essential to take safety precautions. Ensure the pallet truck is turned off, the key is removed, and the battery is disconnected. Also, wear safety glasses and gloves to protect your eyes and hands from debris. 

Troubleshooting 

If your Jungheinrich pallet truck is not working correctly, first check the power source and make sure it is connected and working. Check the hydraulic system for any leakage or other visible problems if the power source works. If the hydraulic system appears to be functioning correctly, the problem could be with the motor or the wiring. Check the wiring for any loose connections or frayed wires and the motor for any signs of damage. 

Repair 

If you need to repair your Jungheinrich pallet truck, first make sure the power source is disconnected and the key is removed. If the problem is with the wiring, check it for any loose connections or frayed wires and replace any damaged wires. If the problem is with the motor, check it for any signs of damage and replace any worn or broken parts. 

Parts Replacement 

If you need to replace any parts on your Jungheinrich pallet truck, make sure to use only genuine Jungheinrich parts. These parts are designed to work with the pallet truck and are made to last. Common parts that may need to be replaced include the motor, the wiring, the hydraulic pump, and the battery. 

Note: Seek professional help from a mechanic or technician who specializes in repairing pallet jacks. 

Get Your Hands on Top-Notch Jungheinrich Parts with Pallet Jackson

Are you looking for dependable and high-quality Jungheinrich pallet jack parts? Look no further than Pallet Jackson! We’re one of the leading providers of replacement and OEM parts for Jungheinrich pallet jacks, and we’ve got everything you need to keep your equipment in top condition.

We offer an extensive selection of parts, so you can find the right ones for your specific needs. And with our same-day shipping and one-year parts warranty, you can shop confidently, knowing that you’re getting top-notch parts that will last.

But that’s not all. At Pallet Jackson, we offer free shipping on all orders over $500. So you can rest assured that you’re getting the best possible value for your money. Plus, we also offer competitive pricing and fast turnaround times, so you can get your parts quickly and without breaking the bank.

If you’re looking for Jungheinrich pallet jack parts, Pallet Jackson is the name you can trust. With our extensive selection of parts, same-day shipping, one-year parts warranty, free shipping on orders over $500, and competitive pricing, you can rest assured that you’re getting the best quality Jungheinrich pallet jack parts for your money. So what are you waiting for? Shop with Pallet Jackson today and get your hands on top-notch Jungheinrich parts!