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Blue Giant Pallet Jack Parts
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Blue Giant Pallet Jack Parts

Table of Contents

  1. Summary
  2. About Blue Giant Equipment Corporation
  3. Blue Giant Pallet Jacks - An Overview of the Models
  4. Blue Giant Pallet Jack Parts List & their Specifications
  5. Blue Giant Pallet Jack Parts Manual
  6. Pallet Jackson: #1 Retailer of Blue Giant Pallet Jack Replacement Parts in the United States


Efficient and secure transportation of heavy loads is critical for businesses worldwide. Blue Giant pallet jacks are popular due to their robust structure, smooth functionality, and versatile design. However, due to wear and tear, even the sturdiest machines may need part replacements. Blue Giant pallet jack periodically needs top-quality replacement parts to ensure the optimum performance of your equipment.

This article explores different types of Blue Giant pallet jack models and their comprehensive parts list. Discover signs for replacing certain parts and tips for ordering, installation, and maintenance for top-notch performance. Besides, we'll also mention why Pallet Jackson is the leading supplier of Blue Giant pallet jack replacement parts in the USA and why you should choose us.

Blue Giant Pallet Jack Parts
Blue Giant Pallet Jack Parts

About Blue Giant Equipment Corporation

For decades, pallet jacks have played a vital role in the material handling industry, enabling the movement of palletized loads of goods across warehouses, manufacturing facilities, and distribution centers. Blue Giant Equipment Corporation is a prominent material handling equipment manufacturer, offering a range of pallet jacks to facilitate efficient and safe load handling.


Founded by Kurt Larsen in 1963, Blue Giant Equipment Corporation started as a manufacturer of hydraulic dock levelers in Brampton, Ontario, Canada. As the years went by, the company diversified its product offerings to include various material handling equipment, including introducing the first Blue Giant pallet jack in the 1970s. Since then, Blue Giant has established itself as a leading name in the pallet jack industry.

Global Expansion

The company has been spreading its roots worldwide with manufacturing facilities and sales offices established in North America, Europe, and Asia, exemplifying its global expansion. Their pallet jacks are now available in over 50 countries, signifying Blue Giant's dominance as a truly global brand. The company's dedication to quality, reliability, and innovation has made it a trusted supplier of material handling equipment worldwide, securing its position as a leader in the industry.

Recent Technological Advancements in Blue Giant Pallet Jacks

Blue Giant has revolutionized its pallet jacks by introducing state-of-the-art technologies that are changing the game. Throughout the years, Blue Giant Equipment Corporation has relentlessly pursued innovation and refinement of its pallet jacks. The fruits of their efforts can be seen in a range of impressive technological advancements, such as:

  • Lithium-ion battery technology, with longer run times and quick charging capabilities, has replaced traditional lead-acid batteries. This breakthrough is enhancing efficiency and productivity in warehouse operations. 
  • AC drive motor technology with smooth acceleration, improved energy efficiency, and lower maintenance costs have replaced outdated DC motor technology. 
  • The pallet jacks now have digital displays that provide operators with real-time information about battery levels, travel speed, and other crucial data. This innovation guarantees improved visibility and control over the pallet jack's operation.

Blue Giant Pallet Jacks - An Overview of the Models 

Renowned for their exceptional quality pallet jacks, Blue Giant has established itself as a trusted and reliable brand in the material handling industry. These pallet jacks are efficient and user-friendly and built to last, making them the go-to choice for businesses of all sizes. With an array of features, Blue Giant pallet jacks are designed for safe and efficient operation. Among their standout features are the ergonomic handles and controls that minimize operator fatigue, the sturdy construction that ensures durability in even the harshest conditions, and the maneuverability that allows easy navigation even in tight spaces. Moreover, Blue Giant pallet jacks prioritize safety, and their automatic brakes, emergency stop buttons, and warning alarms make them a reliable choice for any workplace.

Blue Giant Pallet Jack Models
Blue Giant Pallet Jack Models

Blue Giant presents a versatile lineup of pallet jacks encompassing manual, powered/electric, end rider, and walkie stacker models. Take a glimpse at each model as we offer a concise summary of their model names and load capacities.

Blue Giant Manual Pallet Trucks

Blue Giant Powered Pallet Jacks

Blue Giant Rider Pallet Trucks

Blue Giant Walkie Stackers

Blue Giant Pallet Jack Parts List & their Specifications

Load Support Parts

The task of bearing the weight of the load on the pallet jack falls upon the load support parts. Various load support parts exist, each with its own unique specifications, including:

Blue Giant Load Support Parts
Blue Giant Load Support Parts

Load Wheels

A range of sizes is available for load wheels, starting from 2.9" x 3.75" up to 3.25" x 4.88". These wheels are crafted from top-notch polyurethane and designed to provide outstanding grip while reducing floor damage.

Entry and Exit Rollers

To ensure the pallet jack glides smoothly in and out of the pallet, entry and exit rollers are implemented. These rollers come in various sizes, from 2.5" to 3", and are constructed from long-lasting materials like nylon and polyurethane.

Frame and Chassis Parts

The skeletal foundation of a pallet jack is its frame and chassis components, which deliver the necessary structural reinforcement and support. 

Blue Giant Pallet Jack Frame Parts
Blue Giant Pallet Jack Frame Parts


The pivotal handle of a Blue Giant pallet jack is a vital component that allows the operator to move the load's direction precisely. It comes in diverse lengths, from 46" to 58", and is forged from top-notch steel to enhance its resilience.

Fork Arm

The Blue Giant's pallet jack's weight-bearing capabilities/responsibilities are entrusted to the forks, which come in diverse dimensions spanning from 20" to 48."Forged with high-strength steel, the forks can endure massive loads without wear or tear.

Pivot Pins

The pallet jack forks are linked to its frame with pivot pins, which come in different sizes and are composed of high-strength steel for optimal durability.

Steering Linkages

The steering linkage is critical in facilitating easy maneuvering of the pallet jack. With smooth and efficient maneuverability as its hallmark, Blue Giant's steering linkages boast high-quality materials that can withstand rugged working conditions. From Blue Giant, a range of steering linkages is available, including

  • Drag links,
  • Tie rods,
  • Steering arms
  • Ball joints, etc.

Load Backrest

Blue Giant understands the paramount importance of safety when it comes to pallet jacks, and as such, they offer a range of load backrests with varying sizes and dimension specifications to ensure that loads of different sizes are transported safely.

Positioned at the back of the pallet jack forks, the load backrest serves the crucial purpose of preventing loads from shifting or toppling backward during transportation, thus mitigating the risk of accidents.

To cater to diverse load sizes, Blue Giant provides three distinct widths for their load backrests - 27 inches for narrower loads, 33 inches, and 48 inches for wider loads - each designed with utmost precision and care.

The height of Blue Giant's load backrests typically ranges from 18 to 24 inches, taking into consideration both the pallet jack model and the load capacity required to ensure maximum safety and efficiency during transportation.

Electric Pallet Jack Parts

The Blue Giant electric pallet jacks have been innovatively engineered to ensure they possess the added strength required to elevate and transport weighty loads. Some of its common electrical parts may include:

Blue Giant Pallet Jack Electrical Parts
Blue Giant Pallet Jack Electrical Parts

Control Handle Assembly

With its role in regulating the movement of the pallet jack, the control handle assembly comes in a range of sizes and is crafted from premium materials to enhance its sturdiness.

Electric Motor

Blue Giant pallet jacks are equipped with DC motors that transform electrical energy into mechanical energy, propelling the jack's wheels and powering hydraulic pumps to lift or lower the forks. 


The battery of the Blue Giant electric pallet jack is a powerful energy source that provides necessary voltage and amperes to its motor. It comes in 24V to 36V rating.

Battery Charger

Responsible for recharging the electric pallet jack's battery, the battery charger comes in an array of sizes, each crafted to ensure the utmost charging proficiency.


A controller is employed to manage the motor's power supply, thus manipulating the jack's speed and direction. 

Hydraulic Unit

The provision of hydraulic power to lift and transport heavy objects is attributed to the hydraulic parts. Diverse hydraulic parts with distinct specifications contribute to this task, such as:

Blue Giant Pallet Jack Hydraulic Parts
Blue Giant Pallet Jack Hydraulic Parts

Hydraulic Pump:

The pivotal part of Blue Giant pallet jacks is the hydraulic pump, which supplies the essential force to elevate and descend the jack's forks. The horsepower capacity of the hydraulic pump varies among Blue Giant pallet jack models, typically spanning from 1 to 3 HP, to meet the diverse demands of different lifting tasks.

Hydraulic Cylinder

The hydraulic lift cylinder for Blue Giant pallet jacks is a critical component that enables the lifting and lowering of loads. It consists of a cylinder body, a piston, and hydraulic fluid. When the hydraulic pump is engaged, the fluid is forced into the cylinder, which causes the piston to move upward and lift the load.

Hydraulic Seal Kit:

A hydraulic seal kit is essential for maintaining the proper function of Blue Giant pallet jacks. The kit contains a variety of seals, such as piston seals, rod seals, wiper seals, and O-rings, that creates a watertight seal within the hydraulic system, preventing fluid leaks and maintaining consistent pressure.

Hydraulic Oil

The hydraulic oil is responsible for lubricating the pump and ensuring smooth operation. The Blue Giant pallet jacks use hydraulic oil designed to work with their specific pumps. A pallet truck/jack is recommended to use a hydraulic oil of viscosity 30cSt at 40°C. If an oil with different viscosity is used, one might struggle to pump the pallet truck's handle.

Blue Giant Pallet Jack Parts Manual

The parts manual for the Blue Giant pallet jack is a priceless asset that furnishes an all-encompassing roadmap for upholding, fixing, and substituting any piece of your pallet jack. This guide leaves no stone unturned, with coverage ranging from hydraulic pumps to steering mechanisms. 

Reading the attached PDF manual is imperative to maintain your Blue Giant pallet jack in peak condition, as it unlocks invaluable insights on how to do so. By adhering to this manual, you can ensure that your pallet jack continues to perform seamlessly and effectively, free from any unexpected interruptions or exorbitant repairs.

Pallet Jackson: #1 Retailer of Blue Giant Pallet Jack Replacement Parts in the United States

Our mission is to provide our customers with the highest quality parts at competitive prices while delivering exceptional customer service and support.

Here are a few reasons why you should choose us to buy Blue Giant pallet jack parts:

Wide Selection of Parts

Our diverse collection guarantees that you'll be able to locate the exact piece you need to maintain your equipment's smooth operation.

Quality Parts

Pallet Jackson is committed to providing high-quality parts by sourcing them exclusively from reliable manufacturers who fulfill our rigorous quality criteria. This ensures that each part we offer meets and surpasses the OEM specifications, assuring you of a superior product.

Competitive Prices

Recognizing the significance of cost to our valued customers, we strive to provide our top-quality parts at competitive prices, ensuring that quality is not sacrificed. Our industry-leading prices allow you to maintain your equipment without exceeding your budget, positioning us as the best option for affordable and reliable parts.

Fast Shipping

As a company that understands the impact of downtime, we guarantee swift and dependable delivery for all our parts. 

Exceptional Customer Service

Our team of experts, with their extensive knowledge and amiable demeanor, is readily accessible round the clock to offer prompt solutions to any queries and guide you in choosing the most suitable parts to cater to your needs and requirements.

1-Year Comprehensive Parts Warranty

Our comprehensive one-year warranty on all parts demonstrates our commitment to customer satisfaction.

Hassle-free Refund and Return Policy

Our return policy is designed to be hassle-free and customer-friendly, ensuring that you can easily return any product you are not satisfied with.

Showing 1 - 50 of 658 products.

BG799944 Axle For Blue Giant Electric Pallet JackMiscellaneousBG799944 Axle For Blue Giant Electric Pallet Jack$35.51 USD
International Shipping

We ship worldwide. Contact us for a quote on international shipping.

30 Days Returns

Returns are accepted if returned within 30 days of receiving the product in its original packaging.

1 Year Warranty

We've got you covered. Our items have a one-year warranty for any manufacturing defects.

Guaranteed Fit

Our parts specialists are on standby to ensure you get the right part the first time. If not, we will replace it right away.