HY-2049186 Battery Cover For Hyster W40Z/W45Z Pallet Jacks (Utility Tray)
SKU: HY 2049186
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Product Description
The HY-2049186 battery cover is an aftermarket replacement designed for Hyster W40Z and W45Z electric pallet jacks. It serves as the utility tray for the truck’s battery compartment, protecting the battery and electronics beneath. Made from a heavy-duty steel plate.
The cover has precisely positioned mounting points that align with the original hinge or bracket on the W40Z/W45Z models. Its design shields the battery from dirt, debris, and impacts, while also helping contain any acid splashes within the compartment.
Cross References
The following part numbers can also identify this battery cover:
Product Specifications
The specifications of this battery cover are mentioned below.
Features of this Product
Exact Fit for W40Z/W45Z: Designed to match the dimensions and mounting style of the original Hyster battery cover.
Durable Construction: Fabricated from heavy-gauge steel for strength and impact resistance.
Protective Coating: Coated to resist corrosion from battery acid and environmental exposure, prolonging the life of the cover.
Utility Tray Design: Flat top surface can function as a small utility tray, allowing operators to temporarily place tools or parts on the cover during battery maintenance.
Secures Battery Safely: Keeps the battery securely enclosed, preventing accidental contact with moving parts and containing any electrolyte splashes within the compartment.
Aftermarket Quality: Built to OEM specifications or higher, providing a cost-effective alternative to OEM parts without compromising on fit or performance.
Easy to Latch or Hinge: Integrates with the pallet jack’s existing hinge pins or latch mechanism for a stable closure (uses original hardware for mounting).
Improves Aesthetics: Replacing a damaged cover restores the pallet jack’s professional appearance and ensures compliance with safety standards by properly covering the battery.
Warranty Information
This product comes with a 1-year limited manufacturer's warranty against any manufacturing defects.
Stock Availability
In stock and ready to ship.
Our Return & Refund Policy
We offer a 30-day return policy on this battery cover. To be eligible for return, the item must be in the same condition as received – unused and in its original packaging. A receipt or proof of purchase is required for all returns. Please refer to our Return Policy page for full details and instructions on the return process.
Not Sure If This Part Fits Your Equipment?
We’re here to assist. Contact our knowledgeable staff to confirm compatibility or get help finding the right cover for your equipment.
You can reach us at 832-239-5393 or 1-800-210-8170, email us at info@palletjackson.com, or chat with us live online (Monday–Friday, 9:00 a.m.–6:00 p.m. EST). We’ll ensure you receive the correct part to keep your equipment running safely.
Frequently Asked Questions
Q: Why is a battery cover important on an electric pallet jack?
A: It protects the battery and electronics from impacts, falling objects, dust, and debris. It also acts as a safety barrier to prevent accidental contact or short circuits. On models like the Hyster W40Z/W45Z, it helps secure the battery so it doesn’t shift during movement, ensuring safe and reliable operation.
Q: Is this battery cover metal or plastic? How durable is it?
A: This aftermarket cover is made of heavy-duty steel, offering excellent durability and impact resistance. Unlike plastic, it won’t crack easily and is coated to resist rust and corrosion.
Q: Will it resist battery acid and corrosion over time?
A: Yes. The steel has a durable acid-resistant coating that helps prevent rust from minor spills or fumes. Cleaning up any acid promptly is still recommended.
Q: Does the cover have ventilation?
A: Yes. It includes small gaps or vent areas around the edges to let heat and gases escape, just like the original design. The fit isn’t airtight to prevent heat buildup.
Q: Can I operate the pallet jack without the cover?
A: While it will still run, using it without a cover is unsafe. Exposed terminals and cables increase the risk of injury or damage, and it may violate safety regulations. Always replace a missing or damaged cover before operating.
Q: How does this cover attach?
A: It uses a hinge-and-latch system. Rear hinge tabs align with the pallet jack’s hinge pins, and the front latches securely. You simply slide it onto the existing hinge pins and engage the latch—no modifications needed.
Q: Does this cover fit as well as the OEM part?
A: Yes. It’s built to OEM dimensions, with matching mounting points, hinge slots, and latch cut-outs. It installs flush and secure without adjustments.
Q: What is meant by a “Utility Tray” battery cover?
A: The flat top surface doubles as a small shelf for tools, parts, or paperwork during maintenance. It’s strong enough to hold small items temporarily.
Q: Are the W40Z and W45Z battery covers the same part?
A: Yes. They share the same battery compartment, so this cover fits both models. For special sub-models (like heavy-duty versions), double-check compatibility.
Q: What should I do if my battery cover is damaged?
A: Replace it promptly. A bent or missing cover won’t latch correctly or protect the battery and may allow movement or exposure. Until replaced, avoid using the pallet jack or use extra caution.
Frequently Bought Together
Customers who buy the HY-2049186 battery cover for their Hyster walkie pallet jack may also be interested in these products:
HY2046546 Battery Discharge Indicator For Hyster Electric Pallet Jack
HY2045946 Battery Connector Assy For Hyster Electric Pallet Jack
Be sure to check our complete catalog for Hyster W40Z/W45Z parts to find any other parts you might need for maintenance or repairs.
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